AI-ready manufacturing

Unlock more production capacity from the machines you already have.

Dekascale helps defense and aerospace manufacturers turn brownfield equipment into an AI-ready production system, without replacing existing controls or sending sensitive production data to the cloud.

Start with one machine → See how it works

$149 per node per month, first three months upfront. Full refund any time in those 90 days.

Existing factory → Dekascale → production intelligence
Machines PLCs · VFDs · controllers · sensors Brownfield equipment
→
Dekascale Connect · understand · run AI locally Industrial AI layer
→
Production intelligence Capacity · quality · downtime Actionable insight
The problem

Your machines already contain the data. The problem is getting it out, and making it useful.

Production teams shouldn't need to replace working equipment to understand what is happening on the factory floor.

01

Hidden downtime

Find where production time is actually being lost, instead of relying on manual reports and operator recollection.

02

Trapped machine data

Connect the PLCs, drives and equipment you already have, without a rip-and-replace project.

03

AI that stays on the floor

Run intelligence locally, where latency, reliability or CMMC and ITAR requirements make cloud-only systems impractical.

Built for brownfield manufacturing

Connect what works. Add intelligence where it matters.

Dekascale is designed to work alongside existing production infrastructure, from legacy controllers to modern edge hardware.

  • ✓ PLCs & machine controllers
  • ✓ Modbus RTU & TCP
  • ✓ Read-only, no PLC changes
  • ✓ Industrial PCs & edge devices
  • ✓ Local AI inference
  • ✓ On-premise / air-gapped deployment
The product

One box on your floor. The capabilities arrive as software.

We start with the thing every plant needs first, and the same hardware grows into the rest. No second install, no new infrastructure to buy.

Available now

Live OEE

Uptime, availability and shift reports, read from the machines you already run and served on your own network.

Shipping
Next

Predictive maintenance

Motor current and load trends on the same connection, so a failing spindle announces itself before it takes a shift with it.

In development
Then

Vision inspection

A camera into the same node, with defect detection running on the floor rather than in a datacenter.

On the roadmap
Later

Cell-level intelligence

The same runtime carrying the AI models behind automated cells, and one view across multiple plants.

On the roadmap

All of it runs on the same box, on your premises. That's the point of building for brownfield: the path from a downtime dashboard to AI on the floor shouldn't require you to buy the factory twice.

Start with one machine

Ninety days on one machine, or your money back.

Pick your worst performer. We ship a node configured for your drives, your maintenance lead connects it read-only in about an hour, and it runs alongside however you track things today.

$149 per node
per month × 3 months, taken
upfront = $447 per node,
refundable

That's the service itself, not a setup fee or a deposit on top. Hardware is included and stays ours.

Change your mind any time in those 90 days and we refund all of it. No conditions, no assessment of whether you gave it a fair go, and we pay the return shipping on the node. We only ever hold money you could ask back tomorrow.

After 90 days it continues at $149 per node per month on an annual term, unless you tell us to stop. Going early also means the roadmap gets shaped around your floor, and you talk to the founders rather than a support queue.

Start with one machine →
  • You supply a prime, and on-time delivery is scored.
  • Your compliance officer has already said no to the cloud.
  • Downtime lives on a clipboard or in a spreadsheet.
  • Your equipment is older than the software being sold to you.
  • You'd rather be first and rough than fifth and polished.